Full Automatic Plastic Pe Hdpe Pipe Extruder Extrusion Making Production Line

Product Description:

The 20-1200mm HDPE pipe production line is a specialized production line covering small to medium-to-large diameter HDPE pipes, primarily used for pipe processing in municipal water supply and drainage, gas transmission, and industrial fluid transportation.

• Extruder: Employs a single-screw or twin-screw extruder with an optimized screw length-to-diameter ratio, achieving efficient plasticization and uniform melting of HDPE raw materials.
• Die System: Equipped with dedicated HDPE pipe dies, featuring an optimized die flow channel design to ensure stable melt extrusion and adaptability to molding requirements of different diameters from 20-1200mm.
• Cooling and Shaping System: Includes a vacuum shaping box and a spray cooling tank, utilizing a dual effect of vacuum adsorption and spray cooling to ensure dimensional accuracy and surface smoothness of the pipes.
• Traction Machine: Utilizes a crawler-type or block-type traction system, providing uniform traction force and matching the traction speed to different pipe diameters, synchronized with the extrusion speed.

Equipped with a planetary cutter or saw blade cutter, enabling precise, fixed-length cutting with clean, burr-free edges.

Includes a raw material dryer, feeding machine, metering feeder, printing machine, winding machine (small diameter) or idler conveyor line (large diameter).

• Strong Diameter Adaptability: By changing the mold, adjusting the traction speed and extrusion parameters, a full range of HDPE pipes from 20mm to 1200mm can be flexibly produced.
• High Efficiency and Stability: The extruder has high plasticizing efficiency, and the production line has a high degree of automation, enabling continuous and stable production and reducing downtime losses.
• Good Precision Control: Vacuum shaping and traction synchronous control technology ensures that the pipe's outer diameter and wall thickness tolerances meet industry standards, with minimal roundness error.
• Environmentally Friendly and Energy-Saving: Utilizes energy-efficient motors and heating systems, resulting in low energy consumption and no wastewater or exhaust gas emissions during production, meeting environmental protection requirements.

Applicable Scenarios: Municipal water supply and drainage projects, gas pipeline laying, industrial pure water transportation, agricultural irrigation, underground sewage discharge, etc.
Raw Material Requirements: Compatible with HDPE resin (such as PE80, PE100 grade). The raw material must have good melt flow rate and crack resistance to meet the mechanical strength requirements of the pipe.

Features:

The core features of this equipment are its wide diameter coverage, high molding precision, high efficiency and stability, and strong adaptability, which are briefly described below:
Flexible Diameter Adaptability: It is compatible with the production of HDPE pipes from 20-1200mm. By changing the mold and adjusting parameters, it can switch between small-diameter residential pipes and large-diameter municipal pipes.
Reliable Molding Quality: Optimized mold flow channels and vacuum forming technology ensure accurate pipe dimensions, smooth surfaces, and wall thickness and roundness that meet industry standards.
Highly Efficient and Energy-Saving Production: High degree of automation, excellent extruder plasticizing efficiency, continuous and stable production, and equipped with an energy-saving system, resulting in low energy consumption and environmental friendliness.
Diverse Application Scenarios: It can process different grades of HDPE raw materials such as PE80/PE100, meeting the pipe needs of various scenarios such as water supply and drainage, gas transmission, and industrial fluids.

Technical Parameters:

Model: SG-63
Pipe Diameters(mm): 16-63
Supporting extruder (33:1 or 38:1): SJ6533 SJ2525
Extrusion capacity(kgh): 120-180
Total Installed Power(kw): 110
Model: SG-110
Pipe Diameters(mm): 16-110
Supporting extruder (33:1 or 38:1): SJ6533 SJ2525
Extrusion capacity(kgh): 150-200
Total Installed Power(kw): 130

Applications:

Equipped with an ABB inverter and Siemens contactor, the Sincere PE-630 offers reliable and efficient operation for extruding various types of plastic pipes. With a pipe diameter range of 20-1200mm, this PVC pipe extrusion line is versatile and suitable for a variety of scenarios.
One of the key product application occasions for the Sincere PE-630 Plastic Pipe Extrusion Line is in the construction industry. This machine can be used to produce plastic pipes of different sizes for water supply, drainage systems, and underground cable protection. Its high precision and consistent output make it an ideal choice for construction projects requiring durable and reliable plastic piping solutions.
Another important scenario for using the Sincere PE-630 is in the agricultural sector. Farmers can benefit from this plastic pipe extrusion line by producing irrigation pipes of various diameters to efficiently water their crops. The machine's high efficiency and ease of operation make it a valuable asset for modern agricultural practices.
Additionally, the Sincere PE-630 Plastic Pipe Extrusion Line can be utilized in the manufacturing industry for producing plastic pipes used in industrial processes such as conveying fluids, chemicals, and gases. Its robust construction and advanced technology enable it to meet the demanding requirements of industrial applications.
Whether in construction, agriculture, or manufacturing, the Sincere PE-630 Plastic Pipe Extrusion Line stands out as a reliable and versatile solution for producing high-quality plastic pipes. With its superior performance, CE certification, and trusted components like the ABB inverter and Siemens contactor, this machine is a valuable investment for businesses looking to enhance their plastic pipe production capabilities.

Support and Services:

Our Product Technical Support and Services for the Plastic Pipe Extrusion Line include:
- Installation guidance and assistance
- Training for operating and maintaining the extrusion line
- Troubleshooting support for any issues that may arise
- Supply of spare parts and components
- Regular maintenance services to ensure optimal performance
- Continuous improvement recommendations to enhance productivity and efficiency

Packing and Shipping:

Product Packaging:
Our Plastic Pipe Extrusion Line is carefully packaged to ensure safe transportation and delivery. Each component is securely wrapped and placed in sturdy boxes to prevent damage during transit. Additionally, the packaging is designed to be compact and efficient to minimize storage space requirements.
Shipping:
We offer worldwide shipping for our Plastic Pipe Extrusion Line. Our logistics team works diligently to arrange timely delivery to your specified location. Depending on your preferences, we can use various shipping methods to accommodate your needs. Rest assured, we strive to deliver your order promptly and in excellent condition.

FAQ:

Q: What is the brand name of this Plastic Pipe Extrusion Line?
A: The brand name is Sincere.
Q: What is the model number of this extrusion line?
A: The model number is PE-630.
Q: Where is this Plastic Pipe Extrusion Line manufactured?
A: This product is manufactured in China.
Q: Does this extrusion line have any certifications?
A: Yes, it is certified with CE.
Q: What type of pipes can be produced with this extrusion line?
A: This extrusion line is capable of producing various types of plastic pipes such as PE pipes, PVC pipes, and more.