Full Automatic Plastic Pe Hdpe Pipe Extruder Manufacturing Extrusion Making Production Machine

Product Description:

The 20-1200mm HDPE pipe production line is a specialized production line covering small to medium-to-large diameter HDPE pipes, primarily used for pipe processing in municipal water supply and drainage, gas transmission, and industrial fluid transportation.

• Extruder: Employs a single-screw or twin-screw extruder with an optimized screw length-to-diameter ratio, achieving efficient plasticization and uniform melting of HDPE raw materials.
• Die System: Equipped with dedicated HDPE pipe dies, featuring an optimized die flow channel design to ensure stable melt extrusion and adaptability to molding requirements of different diameters from 20-1200mm.
• Cooling and Shaping System: Includes a vacuum shaping box and a spray cooling tank, utilizing a dual effect of vacuum adsorption and spray cooling to ensure dimensional accuracy and surface smoothness of the pipes.
• Traction Machine: Utilizes a crawler-type or block-type traction system, providing uniform traction force and matching the traction speed to different pipe diameters, synchronized with the extrusion speed.

Equipped with a planetary cutter or saw blade cutter, enabling precise, fixed-length cutting with clean, burr-free edges.

Includes a raw material dryer, feeding machine, metering feeder, printing machine, winding machine (small diameter) or idler conveyor line (large diameter).

• Strong Diameter Adaptability: By changing the mold, adjusting the traction speed and extrusion parameters, a full range of HDPE pipes from 20mm to 1200mm can be flexibly produced.
• High Efficiency and Stability: The extruder has high plasticizing efficiency, and the production line has a high degree of automation, enabling continuous and stable production and reducing downtime losses.
• Good Precision Control: Vacuum shaping and traction synchronous control technology ensures that the pipe's outer diameter and wall thickness tolerances meet industry standards, with minimal roundness error.
• Environmentally Friendly and Energy-Saving: Utilizes energy-efficient motors and heating systems, resulting in low energy consumption and no wastewater or exhaust gas emissions during production, meeting environmental protection requirements.

Applicable Scenarios: Municipal water supply and drainage projects, gas pipeline laying, industrial pure water transportation, agricultural irrigation, underground sewage discharge, etc.

Raw Material Requirements: Compatible with HDPE resin (such as PE80, PE100 grade). The raw material must have good melt flow rate and crack resistance to meet the mechanical strength requirements of the pipe.

Features:

The equipment boasts several core features, including wide diameter coverage, high molding precision, efficiency and stability, and strong adaptability. Below are brief descriptions of these key attributes:

Flexible Diameter Adaptability: This equipment is capable of producing HDPE pipes ranging from 20-1200mm. By changing the mold and adjusting parameters, it can seamlessly transition between small-diameter residential pipes and large-diameter municipal pipes.

Reliable Molding Quality: The equipment's optimized mold flow channels and vacuum forming technology ensure precise pipe dimensions, smooth surfaces, and wall thickness and roundness that adhere to industry standards.

Highly Efficient and Energy-Saving Production: With a high degree of automation, excellent extruder plasticizing efficiency, continuous and stable production, and an energy-saving system, this equipment consumes low energy and promotes environmental friendliness.

Diverse Application Scenarios: Capable of handling different grades of HDPE raw materials, such as PE80/PE100, this equipment meets the pipe requirements for various scenarios like water supply and drainage, gas transmission, and industrial fluids.

Technical Parameters: