315-800mm PE Pipe Production Line / Big Size PE HDPE Pipe Making Machine / PE Pipe Production Line Manufacturer

Product Description:

The 20-1200mm HDPE pipe production line is a dedicated production line designed for manufacturing small to medium-to-large diameter HDPE pipes. These pipes are primarily utilized in municipal water supply and drainage systems, gas transmission networks, and industrial fluid transportation.
Core Equipment Components:

• Extruder: Employs either a single-screw or twin-screw extruder with an optimized screw length-to-diameter ratio for efficient plasticization and consistent melting of HDPE materials.
• Die System: Equipped with specialized HDPE pipe dies featuring an optimized design for stable melt extrusion and adaptability to various diameter requirements.
• Cooling and Shaping System: Includes a vacuum shaping box and a spray cooling tank to ensure dimensional accuracy and smooth pipe surfaces.
• Traction Machine: Utilizes a crawler-type or block-type traction system to provide consistent traction force and speed matching for different pipe diameters.

Cutting Equipment: Features a planetary cutter or saw blade cutter for precise, burr-free cutting at fixed lengths.
Auxiliary Equipment: Consists of a raw material dryer, feeding machine, metering feeder, printing machine, and winding machine or idler conveyor line depending on the pipe diameter.
Key Technical Features:

• Strong Diameter Adaptability: The production line can flexibly produce a full range of HDPE pipes from 20mm to 1200mm by adjusting parameters and molds.
• High Efficiency and Stability: The extruder offers high plasticizing efficiency, and the production line ensures continuous and stable production with minimal downtime.
• Good Precision Control: Vacuum shaping and synchronous traction technology maintains precise outer diameter and wall thickness tolerances.
• Environmentally Friendly and Energy-Saving: Utilizes energy-efficient systems, resulting in low energy consumption and no harmful emissions during production.

Applicable Scenarios and Raw Material Requirements
Applicable Scenarios: Suitable for various projects including municipal water supply, gas pipelines, industrial water transportation, agricultural irrigation, and underground sewage discharge.
Raw Material Requirements: Compatible with HDPE resin (e.g., PE80, PE100 grade) with good melt flow rate and crack resistance to meet pipe strength requirements.

Features:

The core features of this equipment are its wide diameter coverage, high molding precision, high efficiency and stability, and strong adaptability, which are briefly described below:
Flexible Diameter Adaptability:
It is compatible with the production of HDPE pipes ranging from 20-1200mm. By changing the mold and adjusting parameters, it can switch between small-diameter residential pipes and large-diameter municipal pipes.
Reliable Molding Quality:
Optimized mold flow channels and vacuum forming technology ensure accurate pipe dimensions, smooth surfaces, and wall thickness and roundness that meet industry standards.
Highly Efficient and Energy-Saving Production:
High degree of automation, excellent extruder plasticizing efficiency, continuous and stable production, and equipped with an energy-saving system, resulting in low energy consumption and environmental friendliness.
Diverse Application Scenarios:
It can process different grades of HDPE raw materials such as PE80/PE100, meeting the pipe needs of various scenarios such as water supply and drainage, gas transmission, and industrial fluids.

Technical Parameters:

For the SG-160 model, the pipe diameters range from 50-160 mm. It is designed to be used with extruders SJ7533 SJ2525, providing an extrusion capacity of 150-220 kg/h and requiring a total installed power of 150 kW.
When considering the SG-250 machine, it supports pipe diameters of 75-250 mm and is compatible with extruders SJ7533 SJ2525. This model offers an extrusion capacity of 280-350 kg/h and operates with a total installed power of 280 kW.
Among the larger models, SG-630 accommodates pipe diameters ranging from 315-630 mm. It is paired with extruders SJ12033 SJ2525, allowing for an extrusion capacity of 550-850 kg/h and requiring a total installed power of 550 kW.
Lastly, the SG-1200 and SG-1600 models are built for larger pipe diameters with extrusion capacities of 950-1600 kg/h and 1500-2500 kg/h, respectively. These models feature dual extruders SJ12033*2 SJ2525 and SJ15033*2 SJ2525, with total installed powers of 950 kW and 1300 kW, respectively.

Applications:

The Sincere PE-630 is equipped with an ABB inverter, known for its precision and energy efficiency, making it ideal for a wide range of extrusion processes. With a Processing Type of Extruding Machine, this production line is suitable for manufacturing pipes with SDR values of 11 and 17, meeting diverse industry requirements.
Thanks to the Siemens Contactor integrated into the system, the Sincere PE-630 ensures smooth operation and enhanced control over the extrusion process. Whether it's for industrial or commercial use, this Pipe Extrusion Production Line delivers consistent performance and high-quality output.
Customers can take advantage of the convenient delivery port at Qingdao Port, streamlining the shipping process and ensuring timely arrival of the equipment. Whether it's for producing drainage pipes, water supply pipes, or other types of plastic pipes, the Sincere PE-630 is a reliable and efficient solution for various manufacturing needs.

Support and Services:

Our Plastic Pipe Extrusion Line product comes with comprehensive technical support and services to ensure smooth operation and maximum efficiency. Our team of experts is available to assist you with installation, setup, troubleshooting, and maintenance of the equipment.
We offer training programs to familiarize your staff with the operation of the extrusion line and provide ongoing support to address any issues that may arise. Our goal is to help you optimize the performance of your extrusion line and minimize downtime.
In addition to technical support, we also offer various services such as equipment upgrades, spare parts availability, and customization options to meet your specific production requirements. Our dedicated support team is committed to providing you with the assistance you need to keep your plastic pipe extrusion line running smoothly.

Packing and Shipping:

Product Packaging:
Our Plastic Pipe Extrusion Line is carefully packaged to ensure safe delivery to our customers. Each component of the extrusion line is securely wrapped and placed in sturdy boxes to prevent any damage during transportation.
Shipping:
We offer reliable shipping services to ensure prompt delivery of the Plastic Pipe Extrusion Line to your desired location. Our team works diligently to process and dispatch orders in a timely manner, and we provide tracking information so you can monitor the status of your shipment.

FAQ:

Q: What is the brand name of this Plastic Pipe Extrusion Line?
A: The brand name is Sincere.
Q: What is the model number of this Plastic Pipe Extrusion Line?
A: The model number is PE-630.
Q: Where is this Plastic Pipe Extrusion Line manufactured?
A: It is manufactured in China.
Q: Does this Plastic Pipe Extrusion Line have any certification?
A: Yes, it is certified with CE.
Q: What types of pipes can be extruded using this Plastic Pipe Extrusion Line?
A: This extrusion line can be used to produce various types of plastic pipes including PE pipes, PVC pipes, and more.